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Intelligent Vacuum Emulsification System

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Two agitators for option

The lift vacuum emulsifier provides 2 kinds of agitators for you to choose. Revolving agitator is used for fine mixing of materials. By the vertical-horizontal mixing way the mixing process gets more thoroughly. The inner stirring agitator is hollow inside and it can be heated or cooled, which greatly reduces the heating and cooling time. The emulsifying speed is 0-3500 rpm.
The spiral impeller can be heated / cooled thoroughly reducing 40% time, thus greatly enhancing the stability of the emulsion and preventing the denaturation.


Sanitary agitation design, a stirred impeller without screw installation


The lift type external circulation vacuum emulsifier is designed by Jhenten company specially for the products of high viscosity and emulsification for cosmetics and pharmaceutical industries.


Features

1. the material can be emulsified in continuous circulation.

2. the material of high viscosity can be dealt with more thoroughly.

3. The external circulation emulsifier can replace the feed pump and can be recycling cleaned.



The mixing is used by positive and reverse double scraping edge and it is designed with high speed external circulation emulsification head.


Rapid homogenization

Our high vacuum emulsification system with integration design concept and complete system combination suits various production sites and brings more friendly man-machine interactive experience. We keep the value of preciseness in the whole production process and production control and select core components of the international high-quality brand to ensure the stability and reliability of the product The whole system meets global sanitary standard and the GMPC specification.


The vacuum emulsification equipment can achieve high efficiency of mixing and dispersing by heating / cooling the material and optimizing the feeding mode of powder to avoid caking.

●Solid liquid enters the dispersion cavity directly to achieve more efficient dispersion and more smooth particle.

●The powder is easy to wet and distribute evenly and will not float in the container

●Processing high viscosity materials is one of biggest advantages



result you can choose our emulsification equipment  or IKA emulsification  equipment according   to the technical requirements.

Cleaning system

High pressure jet system

The rotating nozzle can be used for the specified 3D jet cleaning at a specified time interval. It is very suitable for some of these applications: some requires rotating jet heads for jet cleaning in economic effectiveness without the requirements of hygienic design standards. The equipment is suitable for process tanks, storage tanks and transport tanks with capacity from 15 to 150m3. It can work under such conditions: the fine particles in the

cleaning agent can be circulated by the machine.


Lifting type vacuum emulsifier


Lock  protection device, the higher safety, stable quality applied from labs to large mass production


Our innovative lifting vacuum emulsification system, from experimental KP-10, pilot KP-30 to production KP-50, allows you to develop and produce products and optimize the production process.


The same design, the geometric characteristics of the working head and operation parameters can continue to use without adjusting the settings, only need to adjust the system according to the output.



Characteristic

●With oil pressure lifting system, can lift the lid freely.

●The mixing system adopts double edge mixing and frequency conversion speed regulation, which can meet the production of different process requirements.

●Advanced homogenizer, unique structure, reliable sealing (mechanical seal is German Bergman), the emulsification speed is 0-3500 turn / min(Korea LG variable frequency governor)

●The material is imported SUS304 or SUS316L stainless steel. The tank and pipe are mirror polished in accordance with the GMP specification.

●The vacuum deaeration can achieve the aseptic requirements, and vacuum suction avoid the flying powder.

●According to the requirements of the process, the tank can be heated or cooled on the way of steam or electric heating according to the requirements of the customer.


Lifting type vacuum emulsifier





Item


Parameter

JTKP-10

JTKP-30

JTKP-50A

JTKP-100

JTKP-200

JTKP-300

JTKP-500

1.Pot


1.1

Working volume of main pot(L)

10

30

50

100

200

300

500

1.2

Working volume of water pot(L)

/

30

40

80

160

250

400

1.3

Working volume of oil pot(L)

/

30

40

40

80

120

250

1.4

Dispersion power (kw) /speed (rpm) of water pot

/

0.37/300-1100

0.37/300-1100

0.75/300-1100

0.75/300-1100

1.5/300-1100

1.5/300-1100

1.5

Dispersion power (kw)/

speed (rpm) of oil pot

/

0.37/300-1100

0.37/300-1100

0.75/300-1100

0.75/300-1100

0.75/300-1100

1.5/300-1100

1.6

Working pressure of jacket(Mpa)

1.25

1.7

Vacuum pressure of main pot(-Mpa)

-0.085

1.8

Surface treatment

Internal mirror polishing  external sand blasting

2.Agitator system


2.1

Mixing transmission

Single motor single mixer

Single motor and double mixer

2.2

Mixing power (External /Internal)

0.37

0.75

1.1

1.5

2.2

3

4

2.3

External mixing speed

15-130

20-100

17-85

14-70

13-65

11-55

10-50

2.4

Internal dispatch speed

/

30-150

17-85

22-105

19-97

15-77

15-75

2.5

Speed reducer brand

SEW/NORD Reducer (Domestic Configuration for OMITER)

3.Homogenizer


IKA/PLK

IKA/PLK

IKA/PLK

IKA/PLK

IKA/PLK

IKA/PLK

IKA/PLK

3.1

Structure and motor

External circulation homogenizer; all motors IKA are ABB, PLK is SIEMENS

3.2

Model:IKA/PLK

DR04/MH01

DR04/CH02

DR04B/CH02

DR05/CH03

DR05/CH03"

DR05/CH04

DR08/CH04

3.3

Emulsifying power(kW)

3/1.5

3/2.2

4/3

5.5/4

5.5/4

7.5/5.5

11/7.5

3.4

Homogeneous rotational speed(rpm)

2500-7900/500-3500

1800-5800/500-3500

1800-5800/

500-3500

3.5

Remarks

DR series is AIK online external circulation homogenizer series; MH series is PLK inner cycle homogenizer; CH series is PLK internal and external circulation homogenizer.

4.Other


4.1

Hydraulic power(kW)

Pneumatic lifting

Pneumatic lifting

0.55

0.55

0.75

0.75

1.5

4.2

Vacuum pump power(kW)

0.37

0.75

1.1

1.1

1.5

1.5

2.2

4.3

Electric heating power(kW)

2

/

/

/

/

/

/

5.Energy consumption


5.1

Steam consumption of whole set(kg/H)

/

20

25

35

60

80

80

5.2

Cleaning water consumption(L/min)

/

/

/

/

/

/

/

5.3

Total power(kW)

IKA6/PLK4

IKA5.5/PLK5.5

IKA6.8/PLK5.8

IKA9.8/PLK8.3

IKA11.5/PLK10

IKA15/PLK13

IKA20.5/PLK17

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