The tank for emulsification must be designed, produced, and examined in accordance with the standards for pressure vessels (GB150-2011) and steel welded atmospheric pressure vessels (NB/T 47003.1 -2009), and must strictly adhere to the requirements for GMP certification.
Jhenten homogenization agitator can be used in combination with a center blade agitator and a scraped surface agitator, which is the most effective agitator combination. The emulsification tank is designed in a vertical circular shape and includes dimple jacket, coil jacket, and full jacket options for both cooling and heating. The tilting bottom design allows for easy emptying. There are options to choose from 316L and 304 stainless steel materials.
The characteristics of Emulsification tank
●Emulsification Tank, a reliable and efficient solution for mixing various materials and transforming them into high-quality emulsion liquids. With its exceptional features, this tank is designed to meet the diverse needs of industries requiring precise emulsification processes.
●Reasonable ratio of diameter to height, energy-saving, fast mixing of materials, high efficacy of emulsification and homogenization.
●The inside wall is processed by electrolytic mirror polishing or mechanical polishing, and the outside wall adopts 304 full welded insulation structure. The outside surface is processed by mirror polishing or matting polishing. Opening techniques of all inlets outlets, sight glass and man hole and welding joints in tank use the flanging process of arc transition.
●Easy to clean, stable in production, meeting the GMP standard.
●Volume: 600L~20000L and multiple specification, also can design and manufacture according to customers' requirement.
Structure
Mixing and emulification double Mixing and emulsification one Emulsification Tank Mixing and emulification
head type head type double head type
Design Parameter
Design pressure | Cylinder:-0.1MPa~1MPa,jacket:(ATM~0.5MPa) |
Design Temperature | According to customers’ requirement(0℃~200℃) |
Material
Inner Shell | SS304, SS316L, Duplex SS, Titanium, Hastelloy |
Jacket | SS304, SS316L, Duplex SS, Titanium, Hastelloy |
Insulation | Rock wool or PU |
Leg | SS304 |
Connection
In-outlet | Tri-clamp, Flange,Thread |
Surface Finish
Finish Type | Mechanical/electrolytic polishing, sand blasting, pickling |
Polishing Precision | Inner surface Ra≤0.4μm, |
Normal Model And Main TechnicalParameters
Parameters Model | JTRJJ-600 | JTRJJ-1000 | JTRJJ-2000 | JTRJJ-3000 | JTRJJ-4000 | JTRJJ-5000 | |
Effective volume (L) | 600 | 1000 | 2000 | 3000 | 4000 | 5000 | |
Tank | Diameter (mm) | Φ900 | Φ1100 | Φ1300 | Φ1600 | Φ1700 | Φ1800 |
Height (mm) | 900 | 1000 | 1500 | 1500 | 1800 | 1800 | |
Mixing | Power (kW) | 1.1 | 2.2 | 2.2 | 3 | 3 | 4 |
RPM (r/min) | 60 (curved blade paddle) (Can adjust the design according to the customer's usage) |
The above-mentioned data is the standard, it can customize according to customer's requirements.
The tank for emulsification must be designed, produced, and examined in accordance with the standards for pressure vessels (GB150-2011) and steel welded atmospheric pressure vessels (NB/T 47003.1 -2009), and must strictly adhere to the requirements for GMP certification.
Jhenten homogenization agitator can be used in combination with a center blade agitator and a scraped surface agitator, which is the most effective agitator combination. The emulsification tank is designed in a vertical circular shape and includes dimple jacket, coil jacket, and full jacket options for both cooling and heating. The tilting bottom design allows for easy emptying. There are options to choose from 316L and 304 stainless steel materials.
The characteristics of Emulsification tank
●Emulsification Tank, a reliable and efficient solution for mixing various materials and transforming them into high-quality emulsion liquids. With its exceptional features, this tank is designed to meet the diverse needs of industries requiring precise emulsification processes.
●Reasonable ratio of diameter to height, energy-saving, fast mixing of materials, high efficacy of emulsification and homogenization.
●The inside wall is processed by electrolytic mirror polishing or mechanical polishing, and the outside wall adopts 304 full welded insulation structure. The outside surface is processed by mirror polishing or matting polishing. Opening techniques of all inlets outlets, sight glass and man hole and welding joints in tank use the flanging process of arc transition.
●Easy to clean, stable in production, meeting the GMP standard.
●Volume: 600L~20000L and multiple specification, also can design and manufacture according to customers' requirement.
Structure
Mixing and emulification double Mixing and emulsification one Emulsification Tank Mixing and emulification
head type head type double head type
Design Parameter
Design pressure | Cylinder:-0.1MPa~1MPa,jacket:(ATM~0.5MPa) |
Design Temperature | According to customers’ requirement(0℃~200℃) |
Material
Inner Shell | SS304, SS316L, Duplex SS, Titanium, Hastelloy |
Jacket | SS304, SS316L, Duplex SS, Titanium, Hastelloy |
Insulation | Rock wool or PU |
Leg | SS304 |
Connection
In-outlet | Tri-clamp, Flange,Thread |
Surface Finish
Finish Type | Mechanical/electrolytic polishing, sand blasting, pickling |
Polishing Precision | Inner surface Ra≤0.4μm, |
Normal Model And Main TechnicalParameters
Parameters Model | JTRJJ-600 | JTRJJ-1000 | JTRJJ-2000 | JTRJJ-3000 | JTRJJ-4000 | JTRJJ-5000 | |
Effective volume (L) | 600 | 1000 | 2000 | 3000 | 4000 | 5000 | |
Tank | Diameter (mm) | Φ900 | Φ1100 | Φ1300 | Φ1600 | Φ1700 | Φ1800 |
Height (mm) | 900 | 1000 | 1500 | 1500 | 1800 | 1800 | |
Mixing | Power (kW) | 1.1 | 2.2 | 2.2 | 3 | 3 | 4 |
RPM (r/min) | 60 (curved blade paddle) (Can adjust the design according to the customer's usage) |
The above-mentioned data is the standard, it can customize according to customer's requirements.